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Fiber optic patch cords and Pigtails are very important passive fiber optic components in fiber-optic networks. There are many different fiber optic patch cable types as per their connectors and cables in making a fiber optic patch cord.
Here below we are trying to give you General View of How to make Fiber Optic Patch Cord and the Production Processes.
General View about How to make Fiber Optic Patch Cord and Pigtail
There are often 10 necessary steps to make sure a fiber optic patch cord qualified globally in the market.
Step.1 Fiber Optic Patch Cord Cable Cutting
Before fiber patch cords making, we should prepare all the materials like fiber cable, fiber connectors etc. A patch cord cable is often in a reel and it should be cut by cutting machine as per the length requirements by customers,A fiber cable cutting machine makes it easy and effective in cabling cutting.
Step.2 Fiber Optic Patch Cable Cleaning & Pr-handling
Clean the cable after cutting is very important, This process is to make the fiber inside without any dust before inserting the connector. Put the cable in good sequence so that it would be very easy to insert the connector.
Step.3 Fiber Patch Jumper Cable Stripping & Identifying
Use the jacket stripper to strip the outer Jacket that may 3.0mm or 2.0mm or 0.9mm and use Fiber Miller Stripper Remove the Tight buffer Cladding of 0.9mm inner jacket of the Core and use the pastes to identify the cable for producing the duplex or multi patch cord.
Step.4 Fiber Optic Ferrule Glue Injection & Fiber Inserting
Inject some Epoxy Glue on the surface of the fiber and then inserting the fiber into the ferrule of the connector. Usually, it is professional glue called353 epoxy. You Can do it By hand or By machine.
Step.5 Fiber Patch cord Fiber Solidifying
Use a vertical solidification furnace or a horizontal solidification furnace to solidify the fiber on the connector.
Step.6 Fiber Patch Cable Ultrasonic Cleaning & Polishing
After solidifying, the half-finished patch cords need to be cleaned with ultrasonic cleaning machine.And the interface of the connector needs to be polished to make sure the fiber would be one the same line as the ferrule.
Step.7 Microscope Inspection for fiber jumper
Use 400 times or 600 times microscope to inspect the interface of the connector to make sure it clean. If there is any dust on the interface, we need to re-clean the connector again.
Step.8 FQC for a fiber patch cord
Use the inspection machines to do the FQC.It is important to test the patch cord for insertion and return loss value since they are the key factors affecting the function of patch cords.
Step.9 Kits Fast connector assembly to fiber optic patch cords
Assembly the other parts of connectors to the patch cords .
Step.10 Packaging a fiber patch cord
After all the testing, the patch cords would be packed according to customers’ needs.Usually, each patch cord would be packed in one bag in order to keep it safer.
After the above illustration, Do you have better understanding about How to make Fiber Optic Patch Cord?
If not, Please feel free to contact us.
It depends on the number of workers (normally 4~5) and there speeds and experiences and patch cord type .but it normal condition in 8 hours working day you could reach 500 pcs patch cords.
4 years, all the equipment test before delivery and until now we didn’t face any problem. If anythings goes wrong we replace at the beginning, anyway the tools are not high tech machine and the expert mechanic can fix them quickly or replace them. Let me tell you your worker after while can open polishing machine for clearing and Lubrication even with close eyes…
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